Raider Classic 150 Service Manual

This service manual has been specially prepared to provide all the necessary information for the proper maintenance and repair of the RAIDER CLASSIC 150 (EEC-approved for on-road use).

The Buggy fits the needs of a wide variety of buggy users above 16 years old. Those who will service this Buggy should carefully review this manual before performing any repair or service.

All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to the improvements or other changes, there may be some discrepancies in this manual. Therefore, if the newest information is requested in future, please contact the local distributor.

Distributors reverse the right to make production changes at any time, without prior notice or incurring any obligation to make the same or similar changes for the vehicles previously built or sold.

CONTENTS
1. General Information --------------------------------------------  4
2. Periodic Maintenance and Tune-up Procedures --------------------  9
3. Engine --------------------------------------------------------- 13
3.1.Cylinder ------------------------------------------------------ 16
3.2 Crank Connecting Rod Mechanism--------------------------------- 17
3.3 Crankcase &Crankshaft------------------------------------------ 20
3.4 Valve Mechanism------------------------------------------------ 23
3.5 Camshaft------------------------------------------------------- 25
3.6 Rocker Arm& Rocker Shaft--------------------------------------- 27
3.7 Valve &Valve Spring-------------------------------------------- 28
3.8 Valve Guide---------------------------------------------------- 29
3.9 Valve Seat---------------------------------------------------------------------------- 30
3.10 Lubrication System---------------------------------------------------------------33
3.11 Fuel Supply System---------------------------------------------------------------37
3.12 Automatic Side Starter-----------------------------------------------------------38
3.13 Float Chamber---------------------------------------------------------------------39
3.14 Air Cut Valve-----------------------------------------------------------------------40
3.15 Air Check Valve -------------------------------------------------------------------41
3.16 Electrical Starting Mechanism ------------------------------------------------ 41
3.17 Reduction Mechanism------------------------------------------------------------44
3.18 Engaging Mechanism ------------------------------------------------------------45
3.19 Belt Driven CTV Mechanism --------------------------------------------------48
3.20 Rear Transmission Mechanism ------------------------------------------------57
4. Electric System ---------------------------------------------------------------------------62
4.1 Charging System -------------------------------------------------------------------62
4.2 Battery--------------------------------------------------------------------------------62
4.3 Primary Coil-------------------------------------------------------------------------64
4.4 Generator-----------------------------------------------------------------------------65
4.5 Regulator-Rectifier-----------------------------------------------------------------66
4.6 Resistor--------------------------------------------------------------------------------67
4.7 Ignition System----------------------------------------------------------------------67
4.8 Ignition Coil------------------------------------------------------------------------- 70
4.9 Spark Plug----------------------------------------------------------------------------71
5. Chassis -------------------------------------------------------------------------------------72
6. Wiring Diagram --------------------------------------------------------------------------79